Bulletin # 6
Before measuring the specific gravity, completely read Bulletin # 7 on Basic Battery Safety.
The most accurate and direct way to test the state of charge of a battery cell is to determine the specific gravity of the battery electrolyte. The higher the specific gravity of the electrolyte the higher the state of charge. The best way to truly monitor your system over it lifetime is to regularly take and record specific gravity readings.
Unfortunately
hydrometers are not easy to use. Testing can be time consuming, there are
possibilities for error and safety must be considered. For these reasons we
present this bulletin.
Hydrometer Types
Hydrometers come in
many sizes and shapes. We recommend a hydrometer with a float, contained in a
glass vessel with a rubber bulb to draw the acid into the tube. Stay away from
floating colored balls as the extra inaccuracy results in very subjective
testing. The hydrometer should give you a numeric reading directly from the
instrument. A good hydrometer is accurate to +/- 0.005 points so 1.265 could
read from 1.260-1.270. The instrument accuracy should be known.
Checking Calibration
As with all measuring equipment drawing conclusions from the results is not worth the effort if the equipment is not calibrated.
The correct way to check the calibration of a hydrometer is to test the hydrometer against a known master that is accurate to one more decimal point. These hydrometers are; however, very expensive ($100-150) and can be easily broken.
The simplest and cheapest way, when facilities exist, is to measure out a volume of acid and weigh it. A small graduated cylinder and an electronic balance are perfect. The specific gravity is then calculated as follows:
SG = Mass (g) / Volume (ml)
The metric
units must be used to convert to the specific gravity scale based on water. The
hydrometer is calibrated if it agrees with the sample within its manufacturing
tolerance.
Method of Use
Exact procedures is instrument dependent and this is given as a general procedure and assumes a hydrometer with glass float and body.
| Put on eye protection and rubber gloves. See bulletin 607, Basic Lead Acid Battery Safety Principals |
| It is recommended to disconnect the battery especially if on a high rate of charge / discharge. |
| Remove vent cap. Carefully insert the hydrometer into cell, not pushing down on the top of the plates. |
| Carefully draw liquid into the hydrometer and avoid "bumping" the hydrometer. Be careful the float is not flooded (too much liquid) or sticking to the sides of the glass tube. |
| Obtain a reading by looking directly at the float. |
| Repeat steps 3-5 to reconfirm reading. |
| RECORD the cell number and result. |
| If it is very warm or very cold correct the specific gravity for temperature. If the ambient temperature is fairly consistent and original gravities are taken when the batteries are put into service temperature correction is not as critical and only necessary if problems arise. Make sure electrolyte is not hot if just taken out of service. Let it reach room temperature. |
An easy
procedure is to number the cells starting with the positive cell and move from
cell to cell towards the negative terminal. If this is part of a preventive
maintenance program it is helpful to number the batteries.
Temperature Correction
SG of acid is temperature dependent. If the temperature is very cold or very hot this can lead to incorrect readings. To correct for temperature use the following equations the equations or below 70ºF subtract points (0.03 per 10ºF) and above 70ºF add points.
| Correction factor = (0.331 x T/ºF - 23) / 100 or 0.03 pts per 10 ºF |
| Correction factor = (0.595 x T/ºF - 12.5) / 100 or 0.03 pts per 5 ºC |
This is valid for 0-130ºF or -17.8- 54.4ºC